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FAA Approvals: Time-Consuming, Costly

For major modifications requiring additional FAA approvals, good shops don't tear the aircraft apart before having the approval in hand. But other times, hangar queens are unavoidable.

Some owners intently fly their old birds for years without upgrading anything, but others are repeat offenders—in and out of the shops on a regular basis for the latest gear. Somewhere in the middle is taking what you’ve got and modifying it to better suit your mission. Eventually, a retrofit or mod could require an FAA approval process that’s above and beyond the scope of the equipment. 

Here’s a general rundown of the complex certification process that tags along with major modifications not previously approved for the airframe or engine.